Success Story: Ensuring Accurate Monitoring for Exxon

Background: A new plant was in the commissioning phase, with Exxon conducting test runs to ensure all systems were functioning correctly. They enlisted PROGNOST Systems to be on-site to check for any issues with the PROGNOST®-Predictor gearbox monitoring system. The goal was to have a well-functioning monitoring system before starting production.

Challenge: During the test runs, it was discovered that most speed probes, adjusted by the commissioning partner, were not set up correctly. This resulted in inaccurate and sometimes incorrect speed readings, which adversely affected the vibration data collected by the Predictor system.

Solution: PROGNOST’s expert Victor Gaina identified the improperly adjusted speed probes as the root cause of the inaccurate data. By pinpointing this critical issue, PROGNOST enabled the on-site commissioning team to focus their efforts on correcting the speed probe adjustments.

Outcome: Although the speed probes are still being fine-tuned, PROGNOST’s intervention was pivotal. They helped Exxon identify a major problem early in the commissioning phase, allowing the team to address it promptly. This proactive approach ensures that Exxon will have a well-functioning monitoring system in place before the planned production date, setting the stage for smooth and efficient operations.

Conclusion: PROGNOST’s expertise and timely intervention not only highlighted a significant issue but also provided Exxon with the necessary insights to resolve it. This collaboration underscores the importance of accurate system monitoring and the value of having skilled partners during critical phases of plant commissioning.